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Inventory and Improvement Planner

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Make stock assumptions visible and give each operational improvement an owner and review date. This worksheet supports purchasing decisions; it does not automatically authorize an order.

Stock and timing inputs

InputYour valueEvidence or source
SKU and fulfillment location[details][system]
Relevant demand period[dates][report]
Average daily demand[units/day][adjust for stockouts and unusual events]
Replenishment lead time[days][order to ready-for-sale history]
Review interval[days][operating schedule]
Safety stock assumption[units][reason and uncertainty]
Usable on-hand stock[units][exclude damaged stock]
Confirmed incoming stock and dates[units and dates][supplier confirmation]
Outstanding demand[units][orders; avoid double subtraction]

Inventory position equals usable on-hand plus confirmed incoming stock minus outstanding demand. If your available-stock figure already subtracts commitments, do not subtract them again. Check arrival timing separately; late incoming stock may not prevent a stockout.

Calculate a starting plan

  • Continuous-review reorder point = daily demand × lead time + safety stock.
  • Periodic-review target = daily demand × (lead time + review interval) + safety stock.
  • Periodic suggested order = maximum of zero and target minus inventory position.

Hypothetical example: four units/day, 15-day lead time and 20 units of safety stock give an 80-unit reorder point. A seven-day review interval gives a 108-unit periodic target. If inventory position is 50, the initial order suggestion is 58 units before case-pack and minimum-order adjustments.

Choose the model that matches how often you actually review stock. Do not treat the example buffer as a recommendation for your store.

Purchase approval check

  • Supplier quantity, timing and quality requirements are verified.
  • Case packs and minimum order quantities are included.
  • Cash payment dates and available funds are reviewed.
  • Storage, shelf life and product obsolescence are considered.
  • Slow-demand and delayed-delivery scenarios are recorded.
  • Promotion assumptions are explicit.
  • A named person has approved the purchase.

A 30-day improvement cycle

WhenWorkOutput
Days 1–7Reconcile stock and review one recurring problemEvidence and baseline
Days 8–14Make one bounded changeOwner, release date and rollback option
Days 15–21Observe operations and customer effectsCounts, exceptions and feedback
Days 22–30Review the result and assumptionsKeep, revise or stop decision

Extend the observation period when lead time or customer behavior requires it. Thirty days is a planning cadence, not proof that an experiment has enough data.

Decision log

  • Problem, affected SKUs and evidence: [details]
  • Proposed change and expected outcome: [details]
  • Primary measure and denominator: [details]
  • Guardrail for cash, availability or customer experience: [details]
  • Owner, review date and actual result: [details]
  • Unexpected effects and next decision: [details]

Read the inventory planning guide and cash-flow guide before placing the next order.

Want help applying this to your store?

Take the free store assessment for a suggested next step, or book a 15-minute call to talk it through.